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Fast Changing Mold Shape Molding Machine

This fast changing mold EPS shape molding machine is not only has advantage of short changing time(only takes 10 to 20 minutes), but also is energy saving and high efficiency.

Main Feature:
Mechanical structure:
1. All templates are welded by 25/40mm high-quality Q235 steel plates, and the deformation of the templates is avoided by heat treatment and increased the strength of the equipment;
2. The structure of this machine adopts European structure, which has the function of quick mold change;
3. This quick mold change machine with steam chamber mounted on machine already,which saves the mold cost for customers. Moreover, the equipment comes with a mold quick installation trolley. When installing the mold, the customer can put the ejectors and the filling guns on the mold first, and then remove the original mold and install the new mold. The whole process only takes 15-20 minutes.
4. There is a beautiful aluminum frame on the periphery as a guardrail, and safety doors on the left and right and behind, and switches on the safety doors. As long as people enter, the machine will stop immediately, and the machine will alarm at the same time. After the machine door is closed, the machine continues to work.
Feeding system:
1. With vertical double barre; with three feeding modes: normal pressure, high pressure and vacuum, equipped with automatic material level detection and automatic replenishment of raw materials; the double barrels use disc rotating discharge; has many discharge holes. .
2. Double barrel structure, with a single barrel to feed separately, can produce products of different densities, and can realize multi-density production.
Steam system:
1. The steam pipe adopts a large diameter for air intake, and the heating speed is fast. The built-in steam dispersion structure makes the steam evenly enter the mold chamber to heat the product.
2. With PID proportional valve control,pressure gauge monitoring, and electric proportional valve controls the steam inlet pressure through chamber pressure feedback, so that the heating accuracy is high and the steam loss is reduced by 30%.
Cooling system:
1. The high-performance vacuum system and the unique spray vacuum system make the steam during cooling fully melt into the water, which greatly improves the suction efficiency of the vacuum pump, makes the vacuum negative pressure quickly form in the mold cavity, and reduced the cooling time.
Hydraulic system:
1. The hydraulic system adopts the imported Autos brand solenoid valve from Italy. The pressure control system automatically feedbacks the clamping pressure and the unlocking pressure and unlocking state, which makes the machine system stable and reliable. The system has the function of automatic switching between high, low and medium pressure, which greatly saves energy consumption.
Mold change system:
1. Changed the traditional platen fixing mold. The hydraulic one-key mold clamping and mold opening device can quickly change the mold and reduce the mold change time.
2. The mold and the trolley are fixed together in the mold installation area, and the mold is pushed into the molding machine by rail to realize quick mold change, reduce downtime and improve equipment usage time.
Electrical System:
1. The machine is controlled by PLC and touch screen, and all processes such as mold clamping - feeding - heating - heat preservation - cooling - demolding - mold opening are fully automatic.
2. The electrical components are all world-renowned brands, such as Siemens, Mitsubishi, Schneider, Omron, etc., to improve the stability of the equipment.
3. All pressure feedbacks use pressure sensors, which can control the steam pressure more accurately, make the machine more energy-saving, and at the same time improve the efficiency of the machine.
4. The quick-change molding machine adopts the top configuration. The computer adopts the world famous brand PLC and the world famous brand touch screen; the hydraulic system adopts the world famous brand hydraulic components; the valve adopts the German GEM valve; the control solenoid valve adopts the world famous brand integrated control bus; the steam and compressed air pressure and temperature control, which makes the machine run smoothly.
5. Controlled by PLC, the equipment parameters are easy to operate and easy to adjust.
Type A equipment is economical type, using domestic high-quality brand components, valves, motors, pipes, etc.
Type B equipment is high-quality type, using world-renowned brand components, valves, motors, pipes, etc.

Technical parameters:

Item Unit EPSSM1200F EPSSM1400F EPSSM1700F EPSSM1800F EPSSM2000F
Standard Dimensions of Mold mm 1200×1000 1400×1200 1750×1450 1800×1600 2040×1800
Dimensions of Product mm 1000×850 1200×1050 1550×1250 1650×1450 1850×1650
Height of Product mm 350 350 350 350 350
Interval  mm 150-1200 200-1400 200-1400 200-1400 200-1400
Steam Inlet DN mm DN80 DN100 DN100 DN100 DN100
Steam Comsumption kg/kg (8-10T)Steam of 1T material 
Cooling Water Inlet DN mm DN80 DN80 DN80 DN80 DN80
Cooling Water Comsumption Kg/cycle 40-180 40-180 50-200 60-220 80-220
Compressed Air Inlet DN mm DN65 DN65 DN65 DN65 DN65
Compressed Air Comsumption m3/cycle 1.2-1.5 1.2-1.8 1.5-2.5 1.6-2.8 1.8-3
Power KW 18.5 18.5 18.5 18.5 18.5
Molding Period s 60-100 70-130 70-130 80-140 100-180
Machine Size mm 4400×2100×3150 4500×2300×3500 4600×2550×4000 4800×2700×4000 5000×2900×4000
Weight  kg 4200 4800 6500 7200 7000

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