Levelling device

The main devices are as follows：
1. Adjustable feeding device: 1 set with position display.
2. Guide leveling device: 1 set.

Lead Roller Material and Quantity	The guide roller is a rubber-coated roller
Lead Roller Material and Quantity	15-roll leveling, 7-up and 8-down
Leveling roller material	45#, hard chrome plating on the surface, heat treatment HRC46-52;
Motor power	2.2KW

3. Hydraulic shearing device：1 set

Hydraulic station configuration	share hydraulic station with shear bending
Uncoiler hydraulic system pressure	the last cut the head of the coil and the tail of each batch
No blanking shears, tool material	Cr12MoV, heat treatment hardness HRC58-62

4. Adjustable hydraulic punching device：2 sets

Punch and tail hole mechanism	1 set for each left and right, can be called on both sides, and can be switched through the touch screen
Box and punching station	placed on a mobile bracket to achieve synchronous adjustment (manual fine-tuning)
Punching material	Cr12MoV

5. Roll forming machine：1 set

Width adjustment method	plate width is adjusted in the middle, controlled by servo motor
Working height	900mm
Guide	Configure secondary guide
Width adjustment	On the basis of batch production, plates of different sizes are added to achieve alternate production, and the frame is processed as a whole after welding to ensure adjustment accuracy
Adjustment mechanism	high-precision standard linear guide
Transmission mode	gear sprocket transmission (all upper shafts have gears)
Number of molding passes	10 moldings
Roller material	45#, the outer surface of the roller is treated with high frequency HRC56-62, CNC machining, the surface of the roller is polished
Molding speed	about 12.5m*/min

6. Hydroforming shearing & bending mechanism：1 set

Shearing method	stop shearing, blanking shearing
Tolerance range	After cutting, the end are automatically bent upward, and the bending angle of the end and end is 90 degrees tolerance ± 1 degree Shear length tolerance and adjacent notch tolerance is ≤0.5mm
Oil pump power	4KW
Shearing pressure	maximum 12Mpa
Shear material	Cr12MoV
Heat treatment	HRC58-62
Shearing tool	1 set

7. PLC console：1 set

Function	Automatically control cutting length and cutting quantity
Forming length tolerance	≤0.5mm
Forming length tolerance	≤0.2mm
Control voltage	24V
Main components of electrical appliances	PLC (Siemens), touch screen (Siemens), encoder (Omron), dual photoelectric detection, etc.