EPS Automatic Batch Pre-Expander


EPS automatic batch pre-expander (also known as quantitative pre-expander or pressurized pre-expander) is mainly used to match with automatic package shape molding machine.

Main Features:
1. With the use of PLC Controller (Programmable Logic Controller), Touch Screen, man-machine conversation will be realized.Automatic Negative Pressure Feeder, Precision Electronic Weighing Scale and Feeding Level Switch make the automatic feeding and precise measuring come true. With the use of Automatic Control Device for temperature and pressure inside the drum, and the Automatic Photoelectric Level Control Device, uniformity of the density and light-weight of the foaming beads will be to realized; using the vibration sieve, crushing the lumps of EPS raw material, and Blower Fan and Conveyor to accomplish the first loop of automation of foaming of the EPS beads;
2. We imported Steam-Reducing Valve and the advanced German-made Proportioning Valve (optional) to precisely control the steam pressure and temperature, so that the pressure is throughout stable, ensuring that the interior temperature tolerance of the drum is kept within ±1°C, and also makes sure that the error, created after the beads have been foamed, is within +2%. When density is above 20kg/m3, then it is necessary to install the Proportioning *lve;
3. The hot air drying system (National Patent), with temperature going up to 75°C will make the EPS beads dry up very quickly, shap fast, speed up the aging process and shorten the production process;
4. Machine automatically detaches from the Feeder and the Electronic Weighing Scale, to avoid inaccurate and unreliable readings due to the vibration produced during the operation process of the machine;
5. The machine is equipped with four safety devices, which can safely guarantee the normal operation of the machine;
6. The computer system is equipped with the functions of storing and quantity counting. The Operator can just click on the Touch Screen, and then look up for the frequently used foaming technology parameters of the EPS raw material manufacturers. The Electronic Weighing Digital Display System can easily add digital printers(optional) can easily calculate production capacity of EPS raw materials per day, per month, or per annum, to facilitate the factory's internal statistical data and checking of accounts;
7. According to the customers* requirements, the remote communication system can be added to remotely monitor whether or not the machine is operating normally, and to troubleshoot any failure in the machine; as well as upgrade the software system in the machine so as to improve the technological performance of the machine;
8. The interior of the EPSBE1200 Batch Pre-Expander barrel with the temperature going up to 75°C makes the expanded EPS raw materials dry up very quickly. The foaming density can get up to 11kg/ m3, with fast shaping, good post-foaming, and it can eliminate the use of fluidized bed dryer, facilitate the delivery of the EPS beads, accelerate aging process, and shortened production lifecycle;
9. The use of advanced EPS foaming technology has enhanced the production efficiency, and improved the foaming quality. And as a result makes expansion of the EPS beads more accurate, lighter, faster, as well as reliable operation with low faulty rates.

Technical parameters:

Number

Items

Unit

EPSBE1100

EPSBE1200

EPSBE1600

1

Dimension of Foaming Tank

Diameter

mm

1100

1200

1600

Height

mm

1800

1800

2500

2

Volume of Foaming Tank

m3

1.7

1.9

4

3

Steam Inlet DN

mm

50

50

80

4

Compressed-Air Inlet DN

mm

25

25

40

5

Steam Pressure

Mpa

0.3-0.8

0.3-0.8

0.3-0.8

6

Compressed-Air Pressure

Mpa

0.5-0.8

0.5-0.8

0.5-0.8

7

Power Supply

kw

12

16.3

23

8

Feeding Control Mode

Electronic computation

Electronic computation

Electronic computation

Electronic computation

9

Drying Method

 

Fluidized Bed

Fluidized Bed

Fluidized Bed

10

Foaming Density

kg/m3

12-30

11-50

11-50

11

Production Capacity

kg/h

280-500

400-600

900-1800

12

Max. Outer Dimension

mm

7500×3000×3500

7500×3150×3800

12000×2650×5500

13

Machine Net Weight

kg

3300

3800

6500


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